Specs : Programmable Controller - KV-5000/3000 series

CPU unit

Model				KV-5500	KV-5000	KV-3000
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Type				CPU Unit
General specifications	Power voltage			24 VDC (±10%)
	Operating ambient temperature			0 to +50°C (with no frost)^1^2		0 to +50°C (no freezing)^3^7
	Operating ambient humidity			10 to 95%RH (no condensation)^*3
	Ambient temperature for storage			-20 to +70°C^*3
	Storage relative humidity			10 to 95 % RH (No condensation)^1^4
	Operating environment			Without dust and corrosive gas
	Altitude			2,000 m or less
	Noise immunity			1,500 Vp-p or more, pulse width: 1 µs, 50 ns (by way of a noise simulator)
	Withstand voltage			1,500 VAC for 1 minute between the power supply terminal and the I/O terminals and between all the external terminals and the case
	Insulation resistance			50 MΩ or more (tested with a 500 VDC megger, between the power supply terminal and the I/O terminals and between all the external terminals and the case)
	Shock resistance			Acceleration 150 m/s², Operation time 11 ms, twice in each of the X, Y and Z directions
	Overvoltage category			II (when using KV-U7)
	Pollution degree			2
	Vibration resistance	Intermittent vibration	Frequency 5 to 9 Hz	Half amplitude: 3.5 mm^*5
			Frequency 9 to 150 Hz	Acceleration: 9.8 m/s²^*5
		Continuous vibration	Frequency 5 to 11 Hz	Half amplitude: 1.75 mm^*5
			Frequency 9 to 150 Hz	Acceleration: 4.9 m/s²^*5
Performance specifications	Arithmetic control mode			Stored program mode
	I/O control mode			Refresh mode
	Program language			Expanded ladder, KV Script, mnemonic
	Number of commands			Basic instruction: 81 classes, 182 instructions Applied instruction: 42 classes, 59 instructions Arithmetic operation instruction: 124 classes, 315 instructions Extended instruction: 124 classes, 315 instructions Total: 345 classes, 703 instructions
	Instruction execution speed			Basic instruction: Min. 10 ns Applied instruction: Min. 20 ns Double precision floating-point instruction: Min. 2,350 ns
	Program capacity			Approx. 260k steps		Approx. 160k steps
	Maximum number of units to be installed			16 units (48 units when expansion units are connected)
	Maximum number of I/O points			Maximum 3,096 points for expansion (KV-EB1S/KV-EB1R: When 2 units are expanded, 64-point I/O unit is used)
	Bit device	Input relay R		Total 16,000 points 1 bit
		Output relay R
		Internal auxiliary relay R
		Link relay B		16,384 points 1 bit
		Internal auxiliary relay MR		16,000 points 1 bit
		Latch relay LR
		Control relay CR		640 points 1 bit
	Word device	Timer T		4,000 points 32 bits
		Counter C
		Data memory DM		65,535 points 16 bits
		Expansion data memory EM
		File register	Memory bank switching mode FM	32,768 points × 4 memory banks 16 bits
			Dial mode ZF	131,072 points 16 bits
	Link register W			16,384 points 16 bits
	Temporary data memory TM			512 points 16 bits
	High-speed counter CTH			2 points 32 bits
				4 points 32 bits (2 points for one high-speed counter)
	Index register Z			12 points 32 bits
	Control memory CM			6,000 points 16 bits
	Positioning pulse output			2 points (maximum output frequency: 100 kHz)
	CPU unit I/O			Input: 16 points, output: 8 points
	Power failure hold function	Program memory		Flash ROM can be rewritten 100,000 times
		Device		5 years (operating ambient temperature of 25°C in the power failure hold mode)^*6
	Self-diagnosis function			CPU abnormal, RAM abnormal, other
Internal current consumption				CPU unit: 320 mA or less Expansion unit: KV-EB1S 15 mA or less, KV-EB1R 25 mA or less (except the drive current for input loop)
Weight				CPU unit: approx. 320 g End unit: Approx. 30 g, Start unit for KV-5500/5000/3000: approx. 20 g Expansion unit: KV-EB1S approx. 90 g, KV-EB1R approx. 115 g		CPU unit: approx. 300 g End unit: Approx. 30 g, Start unit for KV-5500/5000/3000: approx. 20 g Expansion unit: KV-EB1S approx. 90 g, KV-EB1R approx. 115 g
^1 Guaranteed range in which the system can be used. ^2 Specified according to the temperature in the control panel on the lower side of the unit. ^3 This is the guaranteed range of the system. ^4 Some specifications for KV-1000/700 may differ. Refer to the instruction manual for details. ^5 JIS B 3502 Compliant with IEC61131-2, Number of scanning operations: 10 times in each of the X, Y, and Z directions (for 100 min.) ^6 Target device: R/LR/CR/T/C/DM/EM/FM/CTH/CTC/CM ^*7 This is regulated according to the temperature below the control panel unit.

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AC power unit

Model				KV-U7
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Type				AC power unit
Input supply voltage				100 to 240 VAC ±10 % (50/60 Hz)
Output voltage				24 VDC ±10 %
Output capacity				1.8 A (total of power supply to various units and extra power supply)
Power consumption				135 VA or less
Momentary stop time				10 ms or less
Starting time				2 sec. or less
Weight				Approx. 190 g

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Input unit

Model		KV-B16XC	KV-C32XC	KV-C64XC
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Type		Input unit
External connection mode		Removable terminal block	Connector (MIL specification)^*3
Input	Number of inputs	16 points	32 points	64 points
	Input mode	24 VDC mode, 5 VDC mode		24 VDC mode^*4
	Max. input voltage	26.4 VDC
	Rated input voltage	24 VDC mode: 24 VDC 5.3 mA, 5 VDC mode: 5 VDC 1 mA		24 VDC 4.1 mA
	Min. ON voltage	24 VDC mode: 19 V, 5 VDC mode: 3.5 V		19 V
	Max. OFF current	24 VDC mode: 1.5 mA		1.5 mA
	Max. OFF voltage	5 VDC mode: 1.5 V		-
	Common point mode	16 points/1 common point (2 terminals)^*1	32 points/1 common point (2 terminals)^*1	32 points/1 common point (4 terminals)^*5
	Input time constant	[Input time constant setting 25 µs] OFF to ON: TYP 25 µs/MAX 65 µs, ON to OFF: TYP 75 µs/MAX 120 µs [Input time constant setting 300 µs^*2] OFF to ON: TYP 275 µs/MAX 365 µs, ON to OFF: TYP 275 µs/MAX 420 µs [Input time constant setting 1 ms] OFF to ON: TYP 1 ms/MAX 1.2 ms, ON to OFF: TYP 1 ms/MAX 1.2 ms [Input time constant setting 10 ms] OFF to ON: TYP 10 ms/MAX 12 ms, ON to OFF: TYP 10 ms/MAX 12 ms (4-stage switching)
	Input impedance	4.3 kΩ		5.6 kΩ
Internal current consumption		15 mA or less		25 mA or less
Weight		Approx. 120 g	Approx. 110 g	Approx. 140 g
^1 Even though KV-B16XC and KV-C32XC have two common points, they are the same internally. ^2 Setup is only possible when KV-7500/7300/5500/5000/3000 is connected. When KV-1000/700 is connected, selection is not possible. ^3 Connectors for connector-type I/O units are not included. MIL34-pin slender connector kit OP-42224 and MIL34-pin connector kit OP-23139 are available separately. ^4 All terminals are compatible with the 2-wire system (However, EV Series 2-wire system proximity sensors are not supported). ^*5 Although KV-C64XC has four common points, the H side (2 points) are the same, and the L side (2 points) are the same as internal points.

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Output unit

Model		KV-B16RC	KV-B8RC	KV-B16TD	KV-B16TCP
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Type		Output unit
External connection mode		Removable terminal block
Output	Number of outputs	16 points	8 points	16 points
	Output form	Relay		MOS-FET (sink) (with overcurrentprevention function)	Transistor (source)
	Rated load	250 VAC/30 VDC 2 A (8 A/1 common point)	250 VAC/30 VDC 2 A	30 VDC 0.3 A	30 VDC 0.2 A
	Leak current at OFF	-		100 µA or less
	Residual voltage at ON			0.5 V or less
	ON resistance	50 mΩ or less		-
	Common point mode	8 points/1 common points	Independent	16 points/1 common point (2 terminals)^*1
	Operating time	OFF to ON/ON to OFF: 10 ms or less		OFF to ON: 100 µs or less、ON to OFF: 300 µs or less	OFF to ON: 10 µs or less、ON to OFF: 200 µs or less
Internal current consumption		120 mA or less	65 mA or less	45 mA or less	35 mA or less
Weight		Approx. 190 g	Approx. 160 g	Approx. 130 g
^*1 Although KV-B16TD, KV-C32TD, KV-B16TCP, and KV-C32TCP have two points, they are the same internally.

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Output unit

Model		KV-C32TD	KV-C32TCP	KV-C64TD	KV-C64TCP
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Type		Output unit
External connection mode		Connector (MIL specification)^*1
Output	Number of outputs	32 points		64 points
	Output form	MOS-FET (sink) (with overcurrentprevention function)	Transistor (source)	MOS-FET (sink) (with overcurrentprevention function)	Transistor (source)
	Rated load	30 VDC 0.2 A
	Leak current at OFF	100 µA or less
	Residual voltage at ON	0.5 V or less
	ON resistance	-
	Common point mode	32 points/1 common point (2 terminals)^*2		64 points/1 common point (4 terminals)^*3
	Operating time	OFF to ON: 100 µs or less、ON to OFF: 300 µs or less	OFF to ON: 10 µs or less、ON to OFF: 200 µs or less	OFF to ON: 150 µs or less、ON to OFF: 300 µs or less	OFF to ON: 50 µs or less、ON to OFF: 200 µs or less
Internal current consumption		65 mA or less	55 mA or less	120 mA or less	100 mA or less
Weight		Approx. 100 g		Approx. 140 g
^1 Connectors for connector-type I/O units are not included. MIL34-pin slender connector kit OP-42224 and MIL34-pin connector kit OP-23139 are available separately. ^2 Although KV-B16TD, KV-C32TD, KV-B16TCP, and KV-C32TCP have two points, they are the same internally. ^*3 Although KV-C64TD and KV-C64TCP have four points, it is the same internally.

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I/O unit

Model		KV-B8XTD	KV-C16XTD	KV-C32XTD
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Type		I/O unit
External connection mode		Removable terminal block	Connector (MIL standard)^*2
Input	Number of inputs	8 points	16 points	32 points
	Input mode	24 VDC mode, 5 VDC mode		24 VDC mode^*3
	Max. input voltage	26.4 VDC
	Rated input voltage	24 VDC mode: 24 VDC 5.3 mA, 5 VDC mode: 5 VDC 1 mA		24 VDC 4.1 mA
	Min. ON voltage	24 VDC mode: 19 V, 5 VDC mode: 3.5 V		19 V
	Max. OFF current	24 VDC mode: 1.5 mA		1.5 mA
	Max. OFF voltage	5 VDC mode: 1.5 V		-
	Common point mode	8 points/1 common point (1 terminal)	16 points/1 common point (1 terminal)	32 points/1 common point (2 terminals)^*4
	Input time constant	25 µs/300 µs^*1/1 ms/10 ms
	Input impedance	4.3 kΩ		5.6 kΩ
Output	Number of outputs	8 points	16 points	32 points
	Output form	MOS-FET (N ch) (with an overcurrent-proof function)
	Rated load	30 VDC 0.3 A	30 VDC 0.2 A
	Leak current at OFF	100 µA or less
	Residual voltage at ON	0.5 V or less
	Common point mode	8 points/1 common point (1 terminal)	16 points/1 common point (1 terminal)	32 points/1 common point (2 terminals)^*4
	Operating time	OFF to ON: 100 µs or less, ON to OFF: 300 µs or less		OFF to ON: 150 µs or less, ON to OFF: 300 µs or less
Internal current consumption		30 mA or less	40 mA or less	65 mA or less
Weight		Approx. 130 g	Approx. 110 g	Approx. 130 g
^1 Setup is only possible when KV-7500/7300/5500/5000/3000 is connected. When KV-1000/700 is connected, selection is not possible. ^2 Connectors for connector-type I/O units are not included. MIL40-pin slender connector kit OP-51404 and MIL40-pin connector kit OP-22184 are available separately. ^3 All terminals are compatible with 2-wire system (however, EV Series 2-wire system proximity sensors are not supported). ^4 Although there are two input COMs and two output COMs, these COM pairs are the same internally. The input and output COM pairs are independent.

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A/D and D/A conversion unit

Model		KV-AM40V
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Type		A/D and D/A conversion unit
Analogue I/O point		Input: 2 points (differential input), Output: 2 points
Analogue I/O range (resolution)	Voltage	-10 to +10 V (1.25 mV 1/16,000) -5 to +5 V^*1 (0.625 mV 1/16,000) 0 to 10 V (1.25 mV 1/8,000) 0 to 5 V (0.625 mV 1/8,000) 1 to 5 V (0.625 mV 1/6,400)
	Input current	0 to 20 mA (2.5 µA 1/8,000) 4 to 20 mA (2.5 µA 1/6,400)
Input resistance		Voltage: 5 MΩ, Current: 250 Ω
Conversion speed		80 µs/ch^2^3
Conversion precision		±0.2 % of F.S. (25 °C ±5 °C), ±0.4 % of F.S. (0 to 50 °C)^*4
Insulation mode		Between unit and CPU: Photocoupler insulation, Among channels: Not insulated
Absolute max. input		Voltage: ±15 V, Current: 30 mA
Min. load resistance		Voltage: 1 kΩ
Max. load resistance		Current: 600 Ω
Internal current consumption		140 mA or less
Weight		Approx. 150 g
^1 Analogue output is not available within the range of -5 to +5 V. ^2 When temperature drift correction is used, temperature drift correction time is added regardless of the number of channels used. ^3 A/D conversion and D/A conversion are processed independently. ^4 ±0.2 % of F.S. (0 to 50 °C) when temperature drift correction for A/D conversion is used

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Multi-input PID temperature control unit

Model		KV-TF40
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Type		Multi-input PID temperature control unit
Memory elements		EEPROM rewritable one million times
Number of temperature input points		4 ch
Input		Thermocouple/Platinum temperature measuring resistor^*1
Temperature sensor types		Thermocouple: K, J, T, E, R, B, N, S, W5Re/W26Re Platinum temperature measuring resistor: JPt100, Pt100
Indicated accuracy		±0.3 % of F.S. ±1 digit (+25 °C), ±0.7 % of F.S. ±1 digit (0 to +50 °C)
Cold junction correction precision		±1 °C
Sampling period		125 ms/ch (500 ms/4 ch)
Control period		1 to 100 sec.
Operating mode		PID control (with auto-tuning and 3 mode stabiliser function installed) Heat/cool PID control (with auto-tuning and 3 mode stabiliser function installed) ON/OFF control
Tuning mode		PID auto-tuning mode
Control output		transistor (sink)
Alarm output		transistor (sink)^*2
Alarm mode		Absolute value upper limit, absolute value lower limit, deviation upper limit, deviation lower limit, deviation upper limit unexcited, deviation lower limit unexcited, deviation upper and lower limits, within upper and lower limit deviation, absolute value upper limit unexcited, absolute value lower limit unexcited^*3
Output	Rated load	30 VDC 100 mA or less
	Leak current at OFF	100 µA or less
	Residual voltage at ON	1.5 V or less
Current sensor (CT) input		4 ch^*4
Current measurement precision		Larger of ±5 % of an input value and ±2 A of an input value
Insulation mode		Between inputs and outputs: Photocoupler and transformer insulation, Between input channels: Photocoupler and transformer insulation
Other functions		Heater wire breaking alarm, control loop wire breaking alarm, measured value bias, output limit, slope setup, manual reset, output control when an error occurs
Internal current consumption		210 mA or less
Weight		Approx. 270 g
^1 Can be set for each channel. ^2 Because the alarm output is used as cooling control output when heat/cool control is used, the alarm output cannot be used as an alarm output function. ^3 Standby operation ON/OFF can be selected in each alarm mode. ^4 Use a KEYENCE sensor (OP-6694). (Sold separately.)

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Temperature and analogue multi-input unit

Model		KV-TP40
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Type		Temperature and analogue multi-input unit
Number of temperature input points		4 ch
Input		Thermocouple/Platinum temperature measuring resistor/Voltage and current
Input range	Thermocouple	K: -270.0 to 1,372.0 °C J: -210.0 to 1,200.0 °C T: -270.0 to 400.0 °C E: -270.0 to 1,000.0 °C N: -270.0 to 1,300.0 °C R: -50.0 to 1,768.0 °C S: -50.0 to 1,768.0 °C B: 0.0 to 1,820.0 °C WRe5-26: 0.0 to 2,315.0 °C
	Platinum temperature measuring resistor	Pt100: -200.0 to 850.0 °C JPt100: -200.0 to 600.0 °C
	Voltage and current	Voltage: -10 to +10 V (0.5 mV 1/40,000) 0 to 10 V (0.5 mV 1/20,000) -5 to +5 V (0.5 mV 1/20,000) 0 to 5 V (0.5 mV 1/10,000) 1 to 5 V (0.5 mV 1/8,000) -100 to +100 mV (5 µV 1/40,000) 0 to 100 mV (5 µV 1/20,000) Current: 0 to 20 mA (2 µA 1/10,000) 4 to 20 mA (2 µA 1/8,000)
Indicated accuracy		±0.2 % of F.S. (25 ±5 °C), ±0.4 % of F.S. (0 to 50 °C)
Cold junction correction precision		±1 °C (during thermocouple input)
Input resistance		Voltage: 1 MΩ, Current: 250 Ω
Conversion speed		50 ms/4 ch
Insulation mode		Between an input terminal and CPU: Photocoupler transformer insulation, Between channels: Photocoupler transformer insulation
Other functions		External cold junction correction, wire-breaking detection function, scaling function, average processing function (time average, average of the number of times, moving average, primary delay filter) Special data offset function, alarm function, rate of change calculation, rate of change alarm function
Internal current consumption		90 mA or less
Weight		Approx. 190 g

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Serial communication unit

Model		KV-L20R^*1
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Type		Serial communication unit
Connection interface		Port 1: RS-232C, Port 2: RS-232C/RS-422A/RS-485 (4 wires) /RS-485 (2 wires) switching
Transmission specification	Transmission rate	1,200, 2,400, 4,800, 9,600, 19,200, 38,400, 57,600, 115,200 bps
	Transmission method	RS-232C, RS-422A, RS-485 (4 wires): Full duplex RS-485 (2 wires): Half duplex
	Transmission distance	RS-232C: 15 m or less, RS-422A, RS-485 (4 wires)/RS-485 (2 wires): Total extension 500 m or less
Internal current consumption		120 mA or less
Weight		Approx. 160 g
^*1 The KV-L20R cannot be connected to the KV-5500/5000/3000.

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DeviceNet unit

Model		KV-DN20
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Type		DeviceNet® unit
Communication protocol		Compliant with DeviceNet®
Transmission specification	Transmission rate	500 kbps, 250 kbps, 125 kbps
	Transmission media	5 dedicated cables (2 for signal system, 2 for power, 1 for shield line)
	Connection topology	Multidrop method
Maximum cable length		Thick main cable 500 m (Transmission speed 125 kbps), 250 m (Transmission speed 250 kbps), 100 m (Transmission speed 500 kbps) Thin main cable 100 m (All transmission speeds)
Maximum number of nodes		64 (including master, slave, configurator)
Master mode	Connected pieces per network	Max. 64
	Type of communication	I/O communication (Poll/Bit-Strobe/COS/Cyclic), Explicit message communication
	Type and size of assigned devices	Relay or data memory (indicated per block) Max. size (per block) [For relaying: Input 64 ch, Output 64 ch, For data memory: Input 200 words, Output 200 words] × 2 blocks
	Assignment method of device	Auto configuration (Fixed or assigned with front end) and manual assignment
	Slave connection pieces per unit	Max. 63
	Maximum number of I/O per slave	Input: 2048 points (128 words), Output: 2048 points (128 words)
	Data length of message communication	Sending: 106 bytes, receiving 110 bytes
Slave mode	Connected pieces per network	Max. 64
	Type of communication	I/O communication (Poll), Explicit message communication
	Type and size of assigned devices	Relaying or data memory Max. size [For relay: Input 64 ch/Output 64 ch, For data memory: Input 128 words/Output 128 words
Internal current consumption		Internal circuit: 24 VDC 45 mA or less (supplied by CPU unit) Communication circuit: 24 VDC 25 mA or less (supplied by communication connector)
Weight		Approx. 150 g

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Error output unit

Model		KV-DR1
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Type		Error output unit
Error output	Output form	Relay
	Rated load	24 VDC 0.5 A
	ON resistance	50 mΩ or less
	Response time	OFF to ON 10 ms or less, ON to OFF 5 ms or less
	Relay life	Electrical life: 100,000 times or more (20 times/min.) Mechanical life: 20 million times or more
	Relay exchange	Impossible
Internal current consumption		5 VDC 30 mA or less (supplied from the CPU unit)
Weight		Approx. 90 g

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Specs Programmable Controller KV-5000/3000 series

CPU unit

AC power unit

Input unit

Output unit

Output unit

I/O unit

A/D and D/A conversion unit

Multi-input PID temperature control unit

Temperature and analogue multi-input unit

Serial communication unit

DeviceNet unit

Error output unit