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          Programmable ControllerKV-5000/3000 series


          2-axis Pulse Train (Linear and Circular Interpolation Possible) with Built-in 2-channel High-speed Counter

          [Discontinued model]

          This model has been discontinued.

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          General specifications


          Positioning and high-speed counter unit

          Power voltage

          Main unit side : supplied by the KV-700 CPU unit, I/O side : 24 VDC ±10%

          Operating ambient temperature

          0 to +50°C (no freezing)*1*2

          Operating ambient humidity

          5 to 85% (no condensation)*1

          Storage ambient temperature

          -20 to +50°C*1

          Operating atmosphere

          Minimal amount of dust and corrosive gas present

          Noise resistance

          1,500 Vp-p, pulse width : 1 µs, 50 ns (by way of a noise simulator)

          Withstand voltage

          1,500 VAC for 1 minute between the power supply terminal and the I/O terminals and between all the external terminals and the case

          Insulation resistance

          50 MΩ or more (tested with a 500 VDC megger, between the PLC power supply terminal and the I/O terminals and between all the external terminals and the case)

          Vibration resistance

          Intermittent vibration

          Frequency: 10 to 57 Hz

          Amplitude : 0.075 mm*3

          Frequency: 57 to 150 Hz

          Acceleration : 9.8 m/s2*3

          Continuous vibration

          Frequency: 10 to 57 Hz

          Amplitude : 0.035 mm*3

          Frequency: 57 to 150 Hz

          Acceleration : 4.9 m/s2*3

          Allowable power flicker time

          2 ms (When in use. In normal situations, this conforms to the CPU unit.)

          Performance specifications

          Positioning control

          Number of control axes

          2-axis simultaneous (linear interpolation, circular interpolation), 2-axis independent

          Appropriated device

          For each unit : input : 5 channels, output : 5 channels, arbitrary data registers (data memory) : 280 words

          Cumulative address

          -2,147,483,648 to +2,147,483,647 pulses (2 to the power of 32)

          Positioning control

          Positioning mode

          Absolute coordinate, relative coordinate, speed control to positioning, positioning to speed control, speed control (only during independent operation)

          Position setting range


          Startup time

          Independent operation : 1.1 ms, linear interpolation : 1.8 ms, circular interpolation : 2.1 ms


          Number 1 to 255, WITH/AFTER mode

          Origin return

          Origin return method

          There are two types of origin returning operations : high-speed returning (which does not require the sensor in front of the origin) and origin returning that shares the CCW limit switch and the origin sensor. Origin detection can be set to the AND condition of the origin sensor and the Z-phase. There is a function for automatically returning to the origin when the power is turned on. There is a function for automatic travel to the home position when the origin returning operation completes.


          Current coordinate teaching using JOG travel, direct teaching using the current counter value, external teaching from a PLC

          High-speed counter

          Signed 24-bit (counts from -8,388,608 to +8,388,607) × 2, each of the 2 comparators has a fractional coordinate transformation function, speed changing by way of comparator matching, deceleration stop, fixed dimension feeding deceleration stop

          Data backup

          EEPROM rewritable 100,000 times. Electric double-layer capacitors are used to hold the current coordinate and current value of the high-speed counter for 2 months (at 25°C). Parameters that are changed by the PLC are written to the EEPROM the next time that the power is turned on.

          Applicable PLCs


          Maximum number of series connectable units

          48 maximum (For 16 units or more, extension units are necessary.)

          Number of memory points

          400 (for each axis)

          Position setting units

          mm, angle, number of pulses, fractional coordinate transformation unit, decimal point position : digit 0 to 7

          Speed setting range

          1 to 500,000 p/s : automatic trapezoid, cosine, second-order curve, third-order curve, parabola acceleration and deceleration (the starting speed is 0 to 500,000 p/s); 1 to 99,999,999 when the setting unit is mm/s or deg/s

          Acceleration/deceleration setting range

          1 to 65000 mm/s/ms, deg/s/ms, p/s/ms

          Acceleration/deceleration control units

          Acceleration : 1 ms, deceleration : 2 ms

          Continuous operation

          Standby after deceleration, start immediately after deceleration, consecutive acceleration and deceleration without deceleration

          Pulse output format

          Line driver output, 1/2 pulse method

          External interface

          Input : 24 VDC, photocoupler input; output : open-collector output (30 VDC, 300 mA), no overcurrent protection circuit

          5 V power source

          5 V ±10%, 100 mA maximum (when 24 VDC is applied to input connectors 13 and 14)

          Sensor positioning

          Positioning to an arbitrary point through the use of a stop sensor


          Repeated addition of relative amount, return function

          Error indication

          Output of error details to the KZ-HP1 or CPU unit

          Power flicker detection

          Stops operation when a power flicker error is detected


          Diagnoses can be performed according to hardware errors, various parameter errors, error numbers, and messages.

          Parameter settings

          This is also possible by way of setting the data memory and controlling the relays of the KZ-HP1 teaching unit or of the dedicated parameter settings monitor software.

          General specifications

          Current consumption

          Main unit side : 185 mA (280 mA when the KZ-HP1 is connected), I/O side : 150 mA


          Approx 200g

          *1 This is the guaranteed range of the system.
          *2 This is regulated according to the temperature below the control panel unit.
          *3 Conforms to JIS B 3502, IEC61131-2
          Number of sweeps : 10 times respectively in the X, Y, and Z directions (80 minutes)

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