Laser Marking Systems / Laser Markers
How to Laser Engrave Copper?
Anti-corrosive, soft, and conductive are all characteristics of copper. Copper is a special metal because it’s frequently used for both industrial and personal applications. From the pipes under our houses to the trophy for the Little League team, copper is ubiquitous. When copper is used, it often requires some type of mark.
Industrial applications need traceability, identification, or assembly marks. Personal applications need marks like decorative designs, text, and pictures. Because of the shiny, reddish colour and corrosive properties, putting a label or ink on copper isn’t good enough. Not only are these marking methods susceptible to wearing off from the environment's copper frequencies, but it’s also not aesthetically pleasing.
This is why manufacturers choose to laser engrave copper. Laser engraving copper is an easy way to add clean marks without threatening the integrity of a copper product.
Laser Etching vs Laser Engraving Copper
Laser engraving copper uses a process called sublimation. Sublimation is the action of a material moving from the solid to gas state without moving through the liquid state. This allows a laser to easily vaporise a layer of material in order to create contrast or depth and form a fully permanent mark on the material without the concern of the copper becoming malleable and losing form.
Laser Settings and Type of Laser for Engraving Copper
When laser engraving copper, different styles of marks can be achieved, each requiring varying intensity, power, and speed. Fine-tuning these laser parameters is a vital step in creating an aesthetically pleasing mark, as the same laser that can produce significant depth when programmed to engrave can also be delicate enough to create surface-level interactions to create light and/or dark marks without changing the depth much at all.
Additionally, copper is highly reflective, so laser engraving copper with a laser that either won’t be reflected back or can do multiple passes is essential.
With all of this in mind, the best laser for engraving copper is a UV laser. Copper absorbs UV laser light instead of reflecting it so that the laser won’t need multiple passes for a high-contrast engraving. UV lasers also use a “cold marking” method ideal for heat-sensitive materials like copper. “Cold marking” uses absorption rates so high that it doesn’t put any heat onto copper, so it doesn’t risk conductivity.
The Challenge of Fibre Lasers Marking Copper
Fibre lasers often face challenges when marking copper surfaces due to their reflective nature. The high reflectivity causes a significant portion of the laser energy to bounce off the surface, resulting in ineffective marking.
However, the introduction of hybrid lasers has proven to be a game-changer in this regard. With their high peak power, hybrid lasers can deliver intense bursts of energy, allowing for better absorption by the copper material. This increased absorption ensures that a smaller portion of the hybrid laser's energy is lost to surface reflection, making them much more effective at marking copper and other reflective materials.
Creative Applications of Copper Engraving
Copper and copper alloys are frequently used for jewelry, trophies, decorative plates, and ornaments because of their malleability, colour, and anti-corrosive nature. Laser engraving copper is a way for people to hold onto mementos and customise gifts for loved ones. The clean engraving from lasers is aesthetically pleasing, permanent, and perfect for display.
Future Trends in Copper and Laser Engraving Copper
The future of copper is bright but a bit daunting. As the world moves away from fossil fuels and commits to electric energy, the demand for copper is rising fast. S&P Global predicts that copper demand will double by 2035, but S&P Global and governments fear miners won’t keep up and copper will significantly increase in price.
With that being said, that is all the more reason to switch to laser engraving copper or laser etching copper now, as it can greatly reduce scrap and prevent counterfeiting. If copper prices go up, the demand for laser engraving will also increase. Especially since laser engraving machines are also environmentally friendly, it goes hand-in-hand with future copper initiatives.
Interested in Laser Engraving Copper?
Don’t wait for laser engraving copper to surge. Even if you’ve never used a laser marking machine before, there’s always time to learn.
At KEYENCE, we’re passionate about assisting you. Our knowledge team specialises in setting you up with your perfect laser by answering any of your questions and offering demos. Get your hands on a laser now—contact us today!